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Operations Research Models and Methods
 
Computation Section
Subunit Linear/Integer Programming
 - Example Problem: Finding the Optimum Product Mix

A type of problem most often identified with the linear program is the problem of distributing scarce resources among alternative activities. In this example the scarce resources are times available on four machines and the alternative activities are the production volumes of five products. The machine requirements in hours per unit are shown for each product in the table below. With the exception of product 4, that does not require machine 1, each unit of product must pass through all four machines. The unit profits for each product are also shown in the table. There are four machines of type 1, five of type 2, three of type 3 and seven of type 4. Each machine operates 40 hours per week. The linear programming model is to determine the optimum weekly production quantities for the products. The goal is to maximize total profit.

To enter the model for this situation, select the Linear/Integer item from the OR_MM menu. The dialog defining the structure of the linear model is presented. Fields are available to define the Name, number of variables and number of constraints for the model. Buttons determine whether the problem is a maximization or a minimization, and the integer character of the variables of the problem. The variables may be specified as no integer, all integer, or mixed. In the latter case the field to the right of the buttons determines the number of leading integer variables. For a mixed problem, the leading integer variables have the smallest indices. Additional integer variables may be specified by placing the letter I before their indices on the model worksheet.

One important point concerns the Problem Name. The entry here is used to provide Excel names to many ranges on the worksheet. The name must satisfy Excel's restrictions for naming ranges, that is: the names must not contain spaces, they must start with a letter and they may not include punctuation marks. If an error occurs when this dialog closes, try a different name for the problem. The program automatically suggests names like LP_1, LP_2 and so on. The user may prefer a more descriptive name.

The fields below the integer definitions determine some features of the model that will affect the data entry. When the Include Minimums box is checked, a row is provided to hold values for the minimums of the decision variables. If no row is provided, each variable is restricted from below by 0. When the Include Maximums box is checked, a row is provided to hold values for the maximum values or upper bounds of the decision variables. If no row is provided, the upper bounds are assumed to be infinitely large.

The Sensitivity Analysis checkbox determines whether the solution procedure will create a sensitivity analysis worksheet after performing the optimization. With the Random Problem option selected, the program generates data for the model using random numbers. Otherwise, all data items will be 0, except the constraint bounds, which will be given large values. The Show Comments checkbox will install Excel comments on important cells of the worksheet. This helps to understand the purpose of the various cells and ranges.

The objective measure field specifies the measure to be maximized or minimized. Here we are maximizing the profit.

The Solver option specifies the solution add-in to be used. Either choose the Excel Solver or the Jensen LP/IP Solver add-in. When using the Excel Solver it is important that the Solver dialog be opened before trying to construct a model. Then the model is automatically loaded into the Excel Solver when the model structure is placed on the worksheet.

Most of the options on the original model dialog can be changed by using the Change button that is placed on the model worksheet.



  
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by Paul A. Jensen
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