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Facility
Layout |
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Creating a New Layout |
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To create a new layout, select the
New Layout Option from the Facility Layout menu. The dialog
box below is presented. Provide the Name of the project,
the number of departments, number of fixed points and the
distance measure. When the Make Random Problem box
is checked, random interdepartmental flows are provided.
We will discuss the purpose of the fixed point parameter
on a later page. |
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Pressing
OK results in the Layout Data worksheet shown
below. The data for the example is already filled in. The user
should enter the facility length and width measured in the specified
distance measure (meters in this case). The distance measure
is converted into cells using the scale factor. The program
limits the maximum facility dimensions to 50 cells wide by 100
cells long. When one of the specified plant dimension exceeds
the limit, a scale factor greater than 1 must be entered to
convert the distance measure to a cell measure. A scale factor
greater than 1 reduces the size of the facility and results
in quicker solution times.
Generally, cells colored yellow should not be changed. They
contain either formulas or quantities fixed by the program.
The name defining the problem is reflected in the worksheet
name and the named ranges on the worksheet so the name in cell
B2 should not be changed. The number of departments is also
fixed. The data cells with white backgrounds can be changed. |
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The
department data is entered below row 16 of the worksheet.
Column B holds the names of the departments. Column C holds
the letters F or V. The letter F (fixed) means the department
is fixed in location or sequence, and the letter V (variable)
means the department location or sequence may be varied in
the search for the optimum. Column D holds the department
area expressed in square meters for the example. Column E
holds the area expressed in cells. Since the example uses
a scale factor of 1, the two measures are the same.
Departments labeled with an F in column
C are fixed in sequence or location depending on the solution
method chosen. For the Sequence solution method, fixed
departments retain their index provided in the Initial Sequence.
Their locations may vary for different sequences when the variable
departments have different areas. For the Traditional solution
method, fixed departments retain their locations provided in
the Initial Layout.
The flow data is placed below the department
data. This matrix is commonly called the From-To Matrix.
A cell (i, j) holds the flow from department
i to department j. The example flows were
randomly generated by the program. |
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Below
the flow data, a matrix is provided to hold the material handling
costs between departments. The default entries are 1 to indicate
that all interdepartmental flows have the same cost, but these
numbers can be changed to reflect different handling equipment,
lot sizes and other factors. |
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When the data is ready,
the button at the top of the page creates a second worksheet
that holds the actual facility layout. Click the squirrel below
or the menu item at the left to move to the description of that
worksheet. |
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